Brugg Pipes Bioflex Fermenter Heater
BIOFLEX FERMENTER HEATER
BIOFLEX FERMENTER HEATER
To ensure that heat is transferred as effectively as possible to the substrate in the fermenter, the BIOFLEX CNW 60/66 (DN 50) corrugated pipe is fixed to the wall of the fermenter in one or several heating circuits.
In addition to our bioflex cnw 60/66 corrugated pipe, the system package also includes the grapa connection system, the required wall bushings plus seals and the special brackets for securing the pipe.
INFORMATION
BRAND
Brugg Pipes
PRODUCT TYPE
Heater
NON-WELD INSTALLATION IN RECORD TIME
- Simple pipe securing
- Fast and convenient laying
- Non-weld connectors including through-connection through the tank wall
EXTERNAL CONNECTION SYSTEM
To connect the corrugated stainless steel pipe outside the fermenter with the weld-free graphite grapa-s connector, the corrugated pipe is fed through the wall through a protective pipe at a low bending radius. This means that there is no joint in the fermenter.
COLLECTION
Bioflex
PRODUCTION
Made in Switzerland
SYSTEM COMPONENTS FOR THE GENERATION AND USE OF REGENERATIVE ENERGY
-1 Bioflex stainless steel corrugated pipe -2 Calpex heat-insulated pipe -3 Premant plastic-sheathed piping and CASAFLEX house connection pipe
SIMPLE AND EFFECTIVE
With its enlarged surface area, the bioflex achieves up to 150% more direct heat transmission than smooth pipes. The pipe is laid in the fermenter in one piece; no welding work or special tools are required for the connection system. Installation is possible without connecting pieces. It can be easily adapted to the fermenter geometry and is suitable for both concrete and steel tanks. An installation set with all of the necessary brackets, screws, etc., is supplied if required.
USE
Under Floor
DOWNLOAD
↓ Brochure
FERMENTER EQUIPMENT WITH BIOFLEX CORRUGATED PIPING
The helically corrugated bioflex piping is the ideal solution through its simple and nonweld installation. Other advantages :
- Excellent corrosion resistance
- Highly flexible and self-compensating
- Far higher heat transfer than with conventional piping
SYSTEM ADVANTAGES
- Endless manufacture
- High mechanical load capacity
- Can be laid in long lengths
- Quality assurance through helium testing
- Great flexibility; easily deformable, small bending radii
- Highly economical with corrosion-resistant materials
- Prevention of calcification through turbulent water flow
- Pipe profile with optimized thermal and hydrodynamic characteristics
- Surface up to 50 % higher maximum heat transfer through optimized wall thickness
INTERNAL CONNECTION SYSTEM
When the connection system is on the inside, the corrugated stainless steel pipe is connected to a rigid pipe with the weld-free graphite GRAPA-S connector. This is then fed outside through the fermenter wall via a wall bushing.
TECHNOLOGY
CONNECTOR TECHNOLOGY
Optimized connections and fittings enable the pipes to be coupled to all standard connections. A flameless graphite packing technology (GRAPA) is used here. This easyto-fit connector system enables time-savings on installation work without welding.
BIOFLEX CORRUGATED PIPING
Bioflex is a single-walled corrugated piping system made of stainless steel. The key constructional element of these pipes manufactured at our works in long lengths is the helically corrugated pipe.
MAXIMUM HEAT EXCHANGE WITHOUT CALCIFICATION
-Vortices are formed in the helically corrugated pipe. These keep the water in a constant state of turbulence and exchange. -The core current is heterodyned by a swirl component formed by the pipe geometry, which creates additional vortices. On the one hand this generates maximum heat exchange while on the other it prevents calcification.
TECHNICAL DRAWINGS
TECHNICAL DETAIL
End connector GRAPA-S incl. wall duct dia. 89 mm
| NO. | TYPE | MATERIAL GRADE | ARTICLE NO. |
|---|---|---|---|
| 1 | Pipe Bfx Cnw 60/66 – Dn 50 | 1.4404 | 1014439 |
| 2 | End Connector Grapa-s Dn 50 Incl. Wall Duct Dia. 89 Mm | 1.4301 | 1014608 |
| 3 | Support RBF 60 type A 200/250 (package unit = 10 pieces) | 1.4301 | 1014631 |
| 4 | Support RBF 60 type B 200/250 | 1.4301 | 1014626 |
| 5 | Gasket Insert Type A Wd 85-94, Core Drilling Dia. 150 Mm | 1.4301 | 1014623 |
| 6 | Fixing Set Incl. Dowel Bs 10 (Borehole Dia. 12 Mm) | 1.4301/Nylon | 1014629 |
| 7 | Through-/repair-connector/elongation GRAPA-S DN 50 (if necessary) | 1.4301 | 1014630 |
| 8 | Installation tool for GRAPA-S end connector DN 50 | Steel, gas-nitrided | 1014677 |
| 9 | Installation tool for GRAPA-S through connector DN 50 | Steel, gas-nitrided | 1014687 |
BIOGAS TECHNOLOGY 2- TYPE CNW
End connector GRAPA-S incl. flange plate for steel- or concrete fermenter
TECHNICAL DETAIL
End connector GRAPA-S incl. flange plate for steel- or concrete fermenter
| NO. | TYPE | MATERIAL GRADE | ARTICLE NO. |
|---|---|---|---|
| 1 | Pipe Bfx Cnw 60/66 – Dn 50 | 1.4404 | 1014439 |
| 2 | End Connector Grapa-s Dn 50 – R2 | 1.4301 | 1014621 |
| 3 | Elbow Screw Fitting Dn 50 | 1.4301 | 1014617 |
| 4 | Double Nipple R2 With Flange Plate 300 X 300 X 3 Mm | 1.4301 | 1014613 |
| 5 | Support Rbf 60 Type A 200/250 (Package Unit = 10 Pieces) | 1.4301 | 1014631 |
| 6 | Gasket Insert Type Typ A Wd 55-64, Core Drilling Dia. 125 | 1.4301 | 1014620 |
| 7 | Fixing Set 1 X Incl. Dowel Bs 10 (Borehole Dia. 12 Mm) | 1.4301/Nylon | 1014629 |
| 8 | Through-/repair-connector/elongation Grapa-s Dn 50 (If Necessary) | 1.4301 | 1014630 |
| 9 | Installation Tool For Grapa-s End Connector Dn 50 | Steel, gas-nitrided | 1014677 |
| 10 | Installation Tool For Grapa-s Through Connector Dn 50 | Steel, gas-nitrided | 1014687 |













