Brugg Pipes Bioflex Fermenter Heater

BIOFLEX FERMENTER HEATER

Brugg Pipes Bioflex Fermenter Heater

BIOFLEX FERMENTER HEATER  

To ensure that heat is transferred as effectively as possible to the substrate in the fermenter, the BIOFLEX CNW 60/66 (DN 50) corrugated pipe is fixed to the wall of the fermenter in one or several heating circuits.

In addition to our bioflex cnw 60/66 corrugated pipe, the system package also includes the grapa connection system, the required wall bushings plus seals and the special brackets for securing the pipe.

INFORMATION

BRAND 

Brugg Pipes

PRODUCT TYPE 

Heater

NON-WELD INSTALLATION IN RECORD TIME 

- Simple pipe securing
- Fast and convenient laying
- Non-weld connectors including through-connection through the tank wall

Brugg Pipes Bioflex Fermenter Heater

EXTERNAL CONNECTION SYSTEM 

To connect the corrugated stainless steel pipe outside the fermenter with the weld-free graphite grapa-s connector, the corrugated pipe is fed through the wall through a protective pipe at a low bending radius. This means that there is no joint in the fermenter.

COLLECTION 

Bioflex

PRODUCTION 

Made in Switzerland

Brugg Pipes Bioflex Fermenter Heater

SYSTEM COMPONENTS FOR THE GENERATION AND USE OF REGENERATIVE ENERGY 

-1 Bioflex stainless steel corrugated pipe -2 Calpex heat-insulated pipe -3 Premant plastic-sheathed piping and CASAFLEX house connection pipe

SIMPLE AND EFFECTIVE 

With its enlarged surface area, the bioflex achieves up to 150% more direct heat transmission than smooth pipes. The pipe is laid in the fermenter in one piece; no welding work or special tools are required for the connection system. Installation is possible without connecting pieces. It can be easily adapted to the fermenter geometry and is suitable for both concrete and steel tanks. An installation set with all of the necessary brackets, screws, etc., is supplied if required.

USE

Under Floor

DOWNLOAD 

↓ Brochure

FERMENTER EQUIPMENT WITH BIOFLEX CORRUGATED PIPING 

The helically corrugated bioflex piping is the ideal solution through its simple and nonweld installation. Other advantages :

- Excellent corrosion resistance
- Highly flexible and self-compensating
- Far higher heat transfer than with conventional piping

Brugg Pipes Bioflex Fermenter Heater

SYSTEM ADVANTAGES 

- Endless manufacture
- High mechanical load capacity
- Can be laid in long lengths
- Quality assurance through helium testing
- Great flexibility; easily deformable, small bending radii
- Highly economical with corrosion-resistant materials
- Prevention of calcification through turbulent water flow
- Pipe profile with optimized thermal and hydrodynamic characteristics
- Surface up to 50 % higher maximum heat transfer through optimized wall thickness

INTERNAL CONNECTION SYSTEM 

When the connection system is on the inside, the corrugated stainless steel pipe is connected to a rigid pipe with the weld-free graphite GRAPA-S connector. This is then fed outside through the fermenter wall via a wall bushing.

TECHNOLOGY

CONNECTOR TECHNOLOGY

Optimized connections and fittings enable the pipes to be coupled to all standard connections. A flameless graphite packing technology (GRAPA) is used here. This easyto-fit connector system enables time-savings on installation work without welding.

Brugg Pipes Bioflex Fermenter Heater
Brugg Pipes Bioflex Fermenter Heater

BIOFLEX CORRUGATED PIPING 

Bioflex is a single-walled corrugated piping system made of stainless steel. The key constructional element of these pipes manufactured at our works in long lengths is the helically corrugated pipe.

MAXIMUM HEAT EXCHANGE WITHOUT CALCIFICATION 

-Vortices are formed in the helically corrugated pipe. These keep the water in a constant state of turbulence and exchange. -The core current is heterodyned by a swirl component formed by the pipe geometry, which creates additional vortices. On the one hand this generates maximum heat exchange while on the other it prevents calcification.

Brugg Pipes Bioflex Fermenter Heater

TECHNICAL DRAWINGS

BIOGAS TECHNOLOGY 1 - TYPE CNW

End connector grapa-s incl. Wall duct dia. 89 mm

Brugg Pipes Bioflex Fermenter Heater
Brugg Pipes Bioflex Fermenter Heater
Brugg Pipes Bioflex Fermenter Heater

-Note : the support type B (outlet) has to be installed 70 mm higher. -Gasket insert needs to be seated on the wall duct in full length. -For installation of the end connector see installation instruction.

TECHNICAL DETAIL 

End connector GRAPA-S incl. wall duct dia. 89 mm

NO.TYPEMATERIAL GRADEARTICLE NO.
1Pipe Bfx Cnw 60/66 – Dn 501.44041014439
2End Connector Grapa-s Dn 50 Incl. Wall Duct Dia. 89 Mm1.43011014608
3Support RBF 60 type A 200/250 (package unit = 10 pieces)1.43011014631
4Support RBF 60 type B 200/2501.43011014626
5Gasket Insert Type A Wd 85-94, Core Drilling Dia. 150 Mm1.43011014623
6Fixing Set Incl. Dowel Bs 10 (Borehole Dia. 12 Mm)1.4301/Nylon1014629
7Through-/repair-connector/elongation GRAPA-S DN 50 (if necessary)1.43011014630
8Installation tool for GRAPA-S end connector DN 50Steel, gas-nitrided1014677
9Installation tool for GRAPA-S through connector DN 50Steel, gas-nitrided1014687

BIOGAS TECHNOLOGY 2- TYPE CNW 

End connector GRAPA-S incl. flange plate for steel- or concrete fermenter

Brugg Pipes Bioflex Fermenter Heater
Brugg Pipes Bioflex Fermenter Heater
Brugg Pipes Bioflex Fermenter Heater

-Please seal flange plate pressure-tight to fermenter wall. -For installation of the end connector see installation instruction. -Please note: in case of wall < 120 mm please use special screws and dowels. -Please seal the thread with e.g. CURIL K2 sealing compound ist recommended by BRUGG.

TECHNICAL DETAIL 

End connector GRAPA-S incl. flange plate for steel- or concrete fermenter

NO.TYPEMATERIAL GRADEARTICLE NO.
1Pipe Bfx Cnw 60/66 – Dn 501.44041014439
2End Connector Grapa-s Dn 50 – R21.43011014621
3Elbow Screw Fitting Dn 501.43011014617
4Double Nipple R2 With Flange Plate 300 X 300 X 3 Mm1.43011014613
5Support Rbf 60 Type A 200/250 (Package Unit = 10 Pieces)1.43011014631
6Gasket Insert Type Typ A Wd 55-64, Core Drilling Dia. 1251.43011014620
7Fixing Set 1 X Incl. Dowel Bs 10 (Borehole Dia. 12 Mm)1.4301/Nylon1014629
8Through-/repair-connector/elongation Grapa-s Dn 50 (If Necessary)1.43011014630
9Installation Tool For Grapa-s End Connector Dn 50Steel, gas-nitrided1014677
10Installation Tool For Grapa-s Through Connector Dn 50Steel, gas-nitrided1014687